MSK-HRP-MG1 is a high-throughput, fully automated system designed to continuously process up to 32 metal samples. It integrates automated feeding, rapid heating, reciprocating rolling, optional flattening, and rapid cooling into a unified workflow, enabling seamless execution of key thermal and mechanical processes.

The system supports adjustable roller speeds to generate controlled shear forces and is equipped with auxiliary heating on both rollers to maintain processing temperature. Through precise plastic deformation, it effectively modifies metal geometry, refines microstructure, and tailors mechanical properties.

With modular rolling configurations and a fully programmable process sequence, the MSK-HRP-MG1 allows users to adapt the system to specific material and process requirements while maintaining consistent, repeatable results across multiple samples.

SPECIFICATIONS

Power	Power Supply: Three-phase AC 380-415V, 50Hz Total Power: 50 kW 208-240, 460-480 VAC, 3 phase, is also available upon request.
Feeding System	Rotary tray capable of holding 32 samples simultaneously Pneumatic push rods automatically feed samples into the furnace conveyor system Sample size range: Maximum: 50 × 30 × 30 mm Minimum: 35 × 25 × 15 mm
Rapid Heating System	Infrared lamp heating enables rapid heating and cooling Internal rotating mechanism for automatic sample transfer Two infrared heating systems installed on both sides of the rolling system Power Supply: Three-phase AC 380V ±5%, 50Hz Power: 19 kW Maximum Temperature: 950°C Heating Zone Length: 400 mm S-type thermocouple used for temperature monitoring Once target temperature is reached, samples are automatically transferred into the rolling mill Ceramic heating belt between furnace and rolling mill Maximum temperature: 500°C
Automatic Reciprocating Material Transfer System	High-temperature-resistant roller conveyor for reciprocating transfer Samples are automatically transported from feeding system → furnace → rolling mill → cooling system Two transfer modes: Without carrier plate With carrier plate Temperature drop control: ≤ 30°C (validated with copper samples)
Rolling Mill System	Roller Diameter: Φ220 mm Roller Width: 250 mm Effective Width: 180 mm Rolling Speed: ≤ 15.6 m/min Motor Power: Three-phase AC 380V ±5%, 11 kW Maximum Rolling Force: 30 tons (with pressure display) Roller Material: Heat-resistant steel Surface Hardness: HRC 58–62 Thickness Range: Max: 30 mm Min: 1 mm Automatic range: 3–30 mm Reduction per pass: 0.01–5 mm (adjustable) Gap Adjustment: Servo motor + gearbox system Precision: 0.01 mm Digital display Entry heating plate: Max temperature: 500°C Infrared thermometers installed on both sides for temperature monitoring
Flattening System	Programmable plate press located after the right-side furnace Optional flattening depending on material properties Stroke: 50 mm Maximum Pressure: 24 tons Plate Size: 135 × 135 mm Note: Thinner samples exhibit higher bending curvature Deformation varies depending on material type
Rapid Cooling & Collection System	Cooling via atomized spray (air or water) Dual cooling systems: Water cooling Gas cooling Three spray nozzles for wide-area coverage Conveyor inside cooling chamber for up to 300 mm samples Cooling time controlled via spray duration After processing: Samples automatically drop into water tank Manual retrieval required
Control System	15.6-inch touchscreen control panel (with keyboard and mouse) with three-color alarm light, emergency stop button Modes: Manual Mode Manual heating, feeding, rolling, and collection Adjustable roller gap and reduction Ideal for setup and debugging Automatic Mode High-throughput automated operation Configurable parameters Number of rolling passes Reduction per pass Pre-heating temperature Each sample can have independent process settings Optional process steps selectable via interface
Dimensions	4720 × 1955 × 2060 mm (L × W × H)
Safety Precautions	Do not touch heated samples or preheating areas (burn risk) Do not place unrelated metals in heating zones If temperature readings are abnormal, skip heating or recalibrate IR sensor immediately Stop heating immediately if material melts Do not touch rotating rollers (crush hazard) Do not wear cotton gloves (entanglement risk) Do not roll materials harder than rollers (< HRC28) Avoid excessive reduction for hard or cold rolling materials Do not force samples into rollers Do not manually push samples during feeding failure Avoid feeding molten or overheated samples in manual mode Keep hands away from pneumatic cylinders Do not relocate feeding/cooling systems arbitrarily Do not modify push rod positions

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