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Roll to Roll Heating Calender (8" W) up to 110C for Multi-layer Laminating - HRP-03RRL

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Roll to Roll Heating Calender (8" W) up to 110C for Multi-layer Laminating - HRP-03RRL

HRP-03RRL is a 8" width roll-to-roll hot rolling press by modular design for either hot rolling one layer or laminating two-layer of foil materials together. The rollers can be heated up to 110°C during the roll-to-roll processing.  It is designed for preparing polymer or soft metal-based flexible electrode sheets for battery research, especially for solid Lithium or flexible battery.

SPECIFICATIONS

Features
  • Building two 8" W feeding rollers and one winding roller for either one layer rolling or two layers of laminating
  • Roll to roll feeding with automatic tension control with optional alignment function
  • Adjustable pressing thickness up to 2 mm thickness
  • Rollers made of high-quality tool steel with Cr plated 
  • Heatable roller up to 110°C with a central heating element
  • The R2R hot press can be placed into a dual-chamber glovebox
  • Electric parts are Ar gas compatible
  • The alignment control is optional at the extra cost
Rollers


-Optional pressure controlled
  • Diameter: 200mm (8")
  • Width: 250mm (10")
  • Surface Hardness: HRC60-62
  • Warning: Never rolling material > HRC 50
  • Max Rolling Speed: 5.92RPM
  • Max Linear Speed: 60mm/sec
  • Max. Heating Temperature for roller
    •  Temperature > 120°C rollers may deform and cause pressing to be non-uniform.
    •  <110°C for continuous operation
  • Option: Pressure controlled up to 10 metric tone is available at the extra cost

Pressing Thickness
  • 0~2 mm adjustable

Dial Gauge Accuracy
  • 0.01mm
Roller Surface Hardness
  • HRC60-62
  • Never roll materials with hardness > 50HRC


Temperature Controller
  • Two temperature controllers enable to control of the upper and lower rollers independently.
  • 110 maximum for less than 1 hour (<100 continuously)
  • Recommended heating rate: ~3/minute
  • Power of heating element: 400W (total of four heating elements are installed)
  • Precision temperature control with +/- 2.5°C accuracy

Roll to Roll Fixture
  • Two 8" width feeding rolls to deliver one or two-layer substrate into the hot press
  • One winding roll with automatic tension force control
  • Separatable roll to roll modular for easy shipping and assembling
  • The alignment control function is available as an option
  •  Note:
    • Proper alignment is required during installation
    • An optional rectifying control system to keep better alignment during a roll to roll is available upon request (Pic right)

                                   

Power
  • AC 208 - 240V single phase, 50/60 Hz
  • Total: 2400W
  • 6 feet power cable is included, but the power plug is not included. Please click here to order the plug)
Compliance
  • CE Certified
  • NRTL or CSA certification is available upon request at an extra cost
Application Notes
  • Never roll materials with hardness > 50HRC
  • In order to prolong the lifespan of the roller bearings, regular lubrication is recommended
  • Multi-step thickness calendering needed: While calendering the sample sheet, make each calendering decrement of 0.02mm compared to the sheet original thickness
  • Clean the roller surface for each rolling and Use acetone to clean and lubricate when not in use to avoid corrosion

 

Select Alignment function
From $9,449.30

Original: $26,998.00

-65%
Roll to Roll Heating Calender (8" W) up to 110C for Multi-layer Laminating - HRP-03RRL—

$26,998.00

$9,449.30

Product Information

Shipping & Returns

Description

HRP-03RRL is a 8" width roll-to-roll hot rolling press by modular design for either hot rolling one layer or laminating two-layer of foil materials together. The rollers can be heated up to 110°C during the roll-to-roll processing.  It is designed for preparing polymer or soft metal-based flexible electrode sheets for battery research, especially for solid Lithium or flexible battery.

SPECIFICATIONS

Features
  • Building two 8" W feeding rollers and one winding roller for either one layer rolling or two layers of laminating
  • Roll to roll feeding with automatic tension control with optional alignment function
  • Adjustable pressing thickness up to 2 mm thickness
  • Rollers made of high-quality tool steel with Cr plated 
  • Heatable roller up to 110°C with a central heating element
  • The R2R hot press can be placed into a dual-chamber glovebox
  • Electric parts are Ar gas compatible
  • The alignment control is optional at the extra cost
Rollers


-Optional pressure controlled
  • Diameter: 200mm (8")
  • Width: 250mm (10")
  • Surface Hardness: HRC60-62
  • Warning: Never rolling material > HRC 50
  • Max Rolling Speed: 5.92RPM
  • Max Linear Speed: 60mm/sec
  • Max. Heating Temperature for roller
    •  Temperature > 120°C rollers may deform and cause pressing to be non-uniform.
    •  <110°C for continuous operation
  • Option: Pressure controlled up to 10 metric tone is available at the extra cost

Pressing Thickness
  • 0~2 mm adjustable

Dial Gauge Accuracy
  • 0.01mm
Roller Surface Hardness
  • HRC60-62
  • Never roll materials with hardness > 50HRC


Temperature Controller
  • Two temperature controllers enable to control of the upper and lower rollers independently.
  • 110 maximum for less than 1 hour (<100 continuously)
  • Recommended heating rate: ~3/minute
  • Power of heating element: 400W (total of four heating elements are installed)
  • Precision temperature control with +/- 2.5°C accuracy

Roll to Roll Fixture
  • Two 8" width feeding rolls to deliver one or two-layer substrate into the hot press
  • One winding roll with automatic tension force control
  • Separatable roll to roll modular for easy shipping and assembling
  • The alignment control function is available as an option
  •  Note:
    • Proper alignment is required during installation
    • An optional rectifying control system to keep better alignment during a roll to roll is available upon request (Pic right)

                                   

Power
  • AC 208 - 240V single phase, 50/60 Hz
  • Total: 2400W
  • 6 feet power cable is included, but the power plug is not included. Please click here to order the plug)
Compliance
  • CE Certified
  • NRTL or CSA certification is available upon request at an extra cost
Application Notes
  • Never roll materials with hardness > 50HRC
  • In order to prolong the lifespan of the roller bearings, regular lubrication is recommended
  • Multi-step thickness calendering needed: While calendering the sample sheet, make each calendering decrement of 0.02mm compared to the sheet original thickness
  • Clean the roller surface for each rolling and Use acetone to clean and lubricate when not in use to avoid corrosion

 

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