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15KW Induction Heating and Melting System w/ Temp.-Controller & Multi-Cavity up to 2000°C - SP-50KTC-M

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15KW Induction Heating and Melting System w/ Temp.-Controller & Multi-Cavity up to 2000°C - SP-50KTC-M

SP-50KTC-M is a temperature-controlled induction melting system with multi-cavity, which can melt and solidify multi-alloy rod of 5-8 mm diameter at different compositions up to 2000°C. ( single cacity also is available)  It is an ideal tool for high throughput material genome research to search new generation alloy.

SPECIFICATIONS:

Induction Heater
 
  • Working Voltage: 220V, 50/ 60Hz, Three Phase
  • Working Current: 5~52 Amps (60A breaker required)
  • Max. Input Power: 15 KW 
  • Output Frequency: 30 - 80 kHz 
  • Duty Cycle: 80%
  • Induction Coil: 150mm(OD) x 140mm(ID) x 65mm(H) 
  • Air Cooling: Rear Fan
  • Protection: Automatic water pressure, over-temperature, and overpower protection
  • Refractory Assembling: Complete refractory assembling made of alumina, including bottom crucible support, crucible holder, and cover
Temp. Controller & Thermocouple

  • Precision digital temperature controller with Automatic PID tunning
  • 30 segments programmable for controlling heating and cooling rate as well as dwell time.
  • Overheating & thermocouple failure protection.
  • +/- 3 ºC temperature accuracy.
  • Thermocouple: c type ( 1/4"x10"L) (please click here to order spare as consumable)
  • Continuous Working Temp. Range: 1000ºC~2000ºC
  • Max. Heating Rate: 
    • 10ºC/second (1000ºC-1200ºC)
    • 8ºC/second (1200ºC~1500ºC)
    • 3ºC~6ºC/second (1500ºC~1700ºC)
Graphite Crucible & Refractory liners
  • High Purity Graphite Crucible: 2" OD x 1.57"ID x 4" Depth (4.3'' Height) Crucible with multi-cavity is included for induction metal melting. ( please see the picture and select cavity diameter 6 or 8 mm before the order )
    • 6 mm dia. Cavity: 16 
    • 8 mm dia. Cavity: 12
  • Single cavity crucible also is available upon request.
  • Three-layer special design refractory liner can withstand temperature up to 2000°C.

Sealing Flanges & Quartz Chamber
  • Two-end Open Quartz Tube is included with dimensions of 130mm(OD) x 122mm(ID) x 360mm(L), click picture below-left to order spare or replacement
  • Top Flange: Stainless steel hinged type flange with 1/4'' thermocouple feedthrough, needle valve, and bard fitting. Please click the picture (bottom-right) to view the details.
  • Bottom Flange: Stainless steel flange with needle valve and KF-25 vacuum port. Please click the picture (bottom-left) to view the details.
  • KF25 right angle valve & clamps and SS bellows are included for connecting to the vacuum pump
             
Pressure Sensor
  • Anti-Corrosive Capacitance Diaphragm Gauge (Gas Independent), measurement range up to 3.8x10E-5 torr
  • One 24V,1A DC power adapter is included and ready to use. The input voltage for the adapter is 110~240V Single Phase
Flow Meter

  • Compact Direct Read Flow Meter, 100-1000 cc/min. with 1/4NPT
  • Accuracy: 4%
Water Chiller
  • Temperature range: 5 - 30°C
  • Water Flow Rate: 58 L/min
  • Water Tank: 15 Liters made of stainless steel
  • Note: It is recommended to use a specific coolant to get the best performance. It is normal to wait a couple of minutes for cooling down after several trials of heating
  • Note: the input voltage for the water chiller is 220V
Vacuum Pump

  • One 156L/m Rotary Vane Vacuum Pump is included
  • Rate: 156 L/min up to 10e-2 torr vacuum.
  • Max. Power Consumption: 0.4KW / 0.37KW
  • For US customer, a 110V Vacuum pump will be included
  • If you choose a high-speed turbo-pump, the vacuum level can reach 10- 6 torr 
  •      (Hi-Speed turbopump)
Heavy Duty Mobile Cart
 
  • Structure: Steel Frame Mobile Cart
  • 600mm(L) x 800mm(W) surface for placing Induction Heater & Quartz Tube with Flange
Protective Shield 
  • For Non-UL Certified version, a protective shield made of phenolic sheets will be provided
  • For UL Certified version, a clear protective shield made of polycarbonate will be provided
  • The protective shield is to be placed around the quartz tube for safe operation
         
Compliance 
  • CE certified
  • NRTL certification is available upon request
Warning
   
Click here to learn more about the installation of a gas regulator.
  • Attention: Protective inert gas must be continuously filled throughout the experiment in order to protect the graphite crucible and C thermocouple. The flow rate for gases should be limited to < 200 SCCM
  • The Induction melting system is designed for use under vacuum and low pressure < 0.02 MPa
  • Attention: A two-stage pressure regulator must be installed on the gas cylinder to limit the pressure to below 3 PSI for safe operation. Click here to learn the installation of a gas regulator.
  • Never heat the furnace while the gas release valve is closed and a positive pressure condition exists within the furnace chamber. The pressure gauge must be used to closely monitor the chamber condition at all times during the heat process

 

$17,499.30

Original: $49,998.00

-65%
15KW Induction Heating and Melting System w/ Temp.-Controller & Multi-Cavity up to 2000°C - SP-50KTC-M

$49,998.00

$17,499.30

Product Information

Shipping & Returns

Description

SP-50KTC-M is a temperature-controlled induction melting system with multi-cavity, which can melt and solidify multi-alloy rod of 5-8 mm diameter at different compositions up to 2000°C. ( single cacity also is available)  It is an ideal tool for high throughput material genome research to search new generation alloy.

SPECIFICATIONS:

Induction Heater
 
  • Working Voltage: 220V, 50/ 60Hz, Three Phase
  • Working Current: 5~52 Amps (60A breaker required)
  • Max. Input Power: 15 KW 
  • Output Frequency: 30 - 80 kHz 
  • Duty Cycle: 80%
  • Induction Coil: 150mm(OD) x 140mm(ID) x 65mm(H) 
  • Air Cooling: Rear Fan
  • Protection: Automatic water pressure, over-temperature, and overpower protection
  • Refractory Assembling: Complete refractory assembling made of alumina, including bottom crucible support, crucible holder, and cover
Temp. Controller & Thermocouple

  • Precision digital temperature controller with Automatic PID tunning
  • 30 segments programmable for controlling heating and cooling rate as well as dwell time.
  • Overheating & thermocouple failure protection.
  • +/- 3 ºC temperature accuracy.
  • Thermocouple: c type ( 1/4"x10"L) (please click here to order spare as consumable)
  • Continuous Working Temp. Range: 1000ºC~2000ºC
  • Max. Heating Rate: 
    • 10ºC/second (1000ºC-1200ºC)
    • 8ºC/second (1200ºC~1500ºC)
    • 3ºC~6ºC/second (1500ºC~1700ºC)
Graphite Crucible & Refractory liners
  • High Purity Graphite Crucible: 2" OD x 1.57"ID x 4" Depth (4.3'' Height) Crucible with multi-cavity is included for induction metal melting. ( please see the picture and select cavity diameter 6 or 8 mm before the order )
    • 6 mm dia. Cavity: 16 
    • 8 mm dia. Cavity: 12
  • Single cavity crucible also is available upon request.
  • Three-layer special design refractory liner can withstand temperature up to 2000°C.

Sealing Flanges & Quartz Chamber
  • Two-end Open Quartz Tube is included with dimensions of 130mm(OD) x 122mm(ID) x 360mm(L), click picture below-left to order spare or replacement
  • Top Flange: Stainless steel hinged type flange with 1/4'' thermocouple feedthrough, needle valve, and bard fitting. Please click the picture (bottom-right) to view the details.
  • Bottom Flange: Stainless steel flange with needle valve and KF-25 vacuum port. Please click the picture (bottom-left) to view the details.
  • KF25 right angle valve & clamps and SS bellows are included for connecting to the vacuum pump
             
Pressure Sensor
  • Anti-Corrosive Capacitance Diaphragm Gauge (Gas Independent), measurement range up to 3.8x10E-5 torr
  • One 24V,1A DC power adapter is included and ready to use. The input voltage for the adapter is 110~240V Single Phase
Flow Meter

  • Compact Direct Read Flow Meter, 100-1000 cc/min. with 1/4NPT
  • Accuracy: 4%
Water Chiller
  • Temperature range: 5 - 30°C
  • Water Flow Rate: 58 L/min
  • Water Tank: 15 Liters made of stainless steel
  • Note: It is recommended to use a specific coolant to get the best performance. It is normal to wait a couple of minutes for cooling down after several trials of heating
  • Note: the input voltage for the water chiller is 220V
Vacuum Pump

  • One 156L/m Rotary Vane Vacuum Pump is included
  • Rate: 156 L/min up to 10e-2 torr vacuum.
  • Max. Power Consumption: 0.4KW / 0.37KW
  • For US customer, a 110V Vacuum pump will be included
  • If you choose a high-speed turbo-pump, the vacuum level can reach 10- 6 torr 
  •      (Hi-Speed turbopump)
Heavy Duty Mobile Cart
 
  • Structure: Steel Frame Mobile Cart
  • 600mm(L) x 800mm(W) surface for placing Induction Heater & Quartz Tube with Flange
Protective Shield 
  • For Non-UL Certified version, a protective shield made of phenolic sheets will be provided
  • For UL Certified version, a clear protective shield made of polycarbonate will be provided
  • The protective shield is to be placed around the quartz tube for safe operation
         
Compliance 
  • CE certified
  • NRTL certification is available upon request
Warning
   
Click here to learn more about the installation of a gas regulator.
  • Attention: Protective inert gas must be continuously filled throughout the experiment in order to protect the graphite crucible and C thermocouple. The flow rate for gases should be limited to < 200 SCCM
  • The Induction melting system is designed for use under vacuum and low pressure < 0.02 MPa
  • Attention: A two-stage pressure regulator must be installed on the gas cylinder to limit the pressure to below 3 PSI for safe operation. Click here to learn the installation of a gas regulator.
  • Never heat the furnace while the gas release valve is closed and a positive pressure condition exists within the furnace chamber. The pressure gauge must be used to closely monitor the chamber condition at all times during the heat process

 

15KW Induction Heating and Melting System w/ Temp.-Controller & Multi-Cavity up to 2000°C - SP-50KTC-M | MTI Online Store