OTF-1500X-III- is a split three-zone tube furnace with mullite tube and conventional flange working up to 1500°C. Three 30 segments temperature controllers are installed with S type thermal couples and +/ - 1°C accuracy. It is an excellent furnace for exchanging processing tube for multi-purpose.
Note: New safety feature: An interlock system has been integrated into the furnace structure since June. 2015
SPECIFICATIONS:
| Power Input |
9KW |
| Working Voltage |
AC220V Single-phase 50/60Hz ( 50 A breaker required) |
| Max. Working Temperature |
1500°C < 1 hours |
| Continuously Working Temperature |
1400°C |
| Recommend Heating rate |
5°C/min |
Processing Tube
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Tube material: Alumina Tube Size: 80 OD × 74 ID × 1200 L mm Optional tube material: Mullite tube Size: 82 O.D x 73 I.D x 1200mm L
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| Heat Zone Length |
- Three heating zones: 200 mm / each (Included 20 mm spacing)
- Total heating zone length: 600 mm
- Constant Temperature Zone length: 350mm (If set 3 zone at same temperature) +/- 2ºC.
- Accept processing tube up to 100 mm diameter
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Temp. Profile at 1450ºC
84mm O.D Tube |
(click to enlarge) |
Temperature Controllers
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- PID automatic control with 30 programmable segments for precise control of heating rate, cooling rate and dwell time.
- Built-in overheating & broken thermocouple protection.
- Over-temperature protection and alarm allow for operation without attendant(s).
- +/- 1 ºC temperature accuracy.
- Three S-type thermocouples (one for each zone).
- RS485 Communications Port.
- Optional:
- The furnace may be operated by PC by installing a control module. Please order an MTS-02 control module at extra cost.
- If you order the PC control module together with the furnace, we will install and test it before shipping. We recommend you to order a computer laptop from us to avoid software installation problems. For more information please click here.
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European Temperature Controllers (optional upgrade)
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- 1 heating channel
- 1 program of 8 or 24 segment
- Alarm Relay: Form 'A' and Form ‘C’ built-in
- Digital Communications: RS485
- Temperature Accuracy: ± 0.1ºC
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Recipes: Using a PC tool recipes can be created that can be used to change the operating parameters of the 3000 simply by selecting a new recipe via the HMI. This is very useful where multiple products are processed using the same controller but require different parameters to be set.
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Laptop, software & WiFi Control(Optional)
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- Brand new laptop with Microsoft Windows 10 and Microsoft Office 2013 (30 days free trial)
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Labview Based Temperature Control System (MTS01)enables the user to edit temperature profiles, manage heat-treatment recipes, record and plot data for MTI furnaces.
- A wireless remote control provides up to 300 meters of operating range.
- The above features are available upon request at an extra cost (up to $1,000).
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| Vacuum Level |
- 10E-2 torr by quality mechanical vacuum pump
- 10-5 torr by molecular pump
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Thermal Block Placement |
- Two thermal blacks are included. Please click the picture below to learn how to place them inside tube
- You may order flange support to avoid tube rotating ( click Pic below right )
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Heating Elements & Thermal couples
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- 24 pcs 1500ºC grade Silicon carbide rod (14mm Dia. x 150mm heating x 413mm length)
- The heating element is consumable, Please click the picture below to order spare and replacement.
- 3 pcs S type thermal couple built-in
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Application Notes |
- The tube furnaces with mullite tubes are designed for use under vacuum and low pressure < 0.02 Mpa
- Never use the graphite crucible and the alumina tube.
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Attention: A two-stage pressure regulator must be installed on the gas cylinder to limit the pressure to below 3 PSI for safe operation.
- The flow rate for gases should be limited to < 200 SCCM ( or 200ml/min )
- Vacuum pressures may only be safely used up to 1300°C for all mullite tube furnaces:
- Customized long heating zone up to 1200 mm L with 700 mm uniform temperature zone ( +/- 5°C) , and 1800mm mullite tube is available upon request; ( click the picture below to see sketch)
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Compliance |
- CE Certified
- NRTL (UL61010) or CSA certification is available upon request at extra cost.
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